A webinar bridging Europe and India
In August 2025, a webinar organized with the support of the EU India Chambers of Commerce brought together leading experts to discuss an increasingly strategic innovation: the role of supercritical carbon dioxide in pharmaceutical purification.
The event was hosted by Jean-Christian Hartemann (SFE Process, India), alongside:
- Jérémy Lagrue, founder and CEO of SFE Process (France), a pioneer with more than 15 years of expertise in supercritical fluids,
- Nilesh Badani, founder of Sanitech Engineers Pvt Ltd (India), a recognized expert in separation and purification technologies applied to the pharmaceutical and nutraceutical industries.
The purpose of the webinar was clear: to present Supercritical Fluid Chromatography (SFC) using carbon dioxide as a green, high-performance, and industrially scalable solution to today’s pharma challenges—reducing organic solvent use, improving productivity, and meeting stricter environmental regulations.
Supercritical CO2: a green and powerful solvent
Carbon dioxide becomes “supercritical” when it is subjected to a temperature above 31°C and a pressure higher than 73.8 bar. In this state, it is neither a liquid nor a gas, but combines the advantages of both:
- High diffusivity: faster separation,
- Low viscosity: better penetration into matrices,
- Chemical stability: no oxidation, no color, no odor,
- Eco-friendliness: the CO₂ used is captured from industrial emissions already present in the atmosphere.
This unique profile makes supercritical CO2 a green solvent, able to replace a large portion of the organic solvents traditionally used in pharmaceutical purification.
The benefits of SFC for the pharmaceutical industry
Supercritical CO2 chromatography provides several key benefits to manufacturers:
- Massive reduction of organic solvents (methanol, hexane, IPA, etc.), which are costly, polluting, and hazardous.
- Significant savings: solvents can represent up to 35% of production costs in conventional chromatography.
- Faster and more efficient processes, with shorter cycles and better selectivity.
- Molecular versatility: purification of both non-polar compounds (lipids, essential oils) and polar ones (peptides, polyphenols, complex APIs).
- Integrated CO2 recycling, reducing losses and environmental impact.
- Compliance with international regulations (FDA, EMA) and enhanced operator safety.
Real-world applications: from Omega-3s to Astaxanthin
The teams at SFE Process and their partners highlighted several pilot and pre-industrial case studies:
- Omega-3 purification (EPA, DHA, DPA): SFC properly separate EPA from DHA in a single pass, providing 70% pure EPA and 97 % pure DHA concentration using only supercritical CO2.
- Astaxanthin (an antioxidant derived from algae): SFC purification achieved an 80% reduction in ethanol use while maintaining high purity and selectivity, proving that the technology can both save co-solvents and improve profitability.
- Polyphenols, alkaloïds: separation of molecules with very close structures, opening new opportunities for biopharma and nutraceutical industries.
Overcoming adoption barriers
Although the technology has been known for decades, large-scale adoption has long been held back by three main barriers:
- Technical challenges in scaling up (reliability, injection, recycling),
- Limited training and knowledge transfer among manufacturers,
- The need for responsive after-sales support to ensure continuous operation.
Today, thanks to innovations such as high-pressure chromatography (up to 1,000 bar) and reliable CO2 recycling systems, these barriers have been overcome. Pilot labs and demonstration platforms now allow companies to test the technology and train their teams before moving to full industrial deployment.
A technology ready for industrial scale
Supercritical CO2 chromatography is no longer a laboratory innovation—it is now ready for industrial application.
- Environmentally friendly,
- More cost-effective,
- Safer for operators and patients.
This technology provides a concrete answer to today’s pharma challenges: combining performance, sustainability, and competitiveness.
Conclusion
The webinar highlighted one clear reality: the transition toward greener processes in pharma is no longer optional—it is essential. By combining eco-friendliness, efficiency, and profitability, supercritical CO₂ chromatography emerges as a key solution for the future.
At a time when the pharmaceutical industry in India and worldwide must reduce its environmental footprint while boosting competitiveness, this technology is poised to become a game-changing innovation. It paves the way for a new generation of purification processes: cleaner, faster, and resolutely future-oriented.
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